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KuTenk 2000 - SIND262404-Design for Manufacturability Handbook, Second Edition

by James G. Bralla

1999 (1352 pages)

ISBN:9780070071391

Utilize this exacting guide to improve quality and economy of your manufactured product at every state of manufacturing. This popular tool gives you the know-how to design products for function, quality, reliability, and maintainability.

Table of Contents

Design for Manufacturability Handbook, Second Edition
Preface
Section 1 - Introduction
Chapter 1.1	-	Purpose, Contents, and Use of this Handbook
Chapter 1.2	-	Economics of Process Selection
Chapter 1.3	-	General Design Principles for Manufacturability
Chapter 1.4	-	Quick References
Chapter 1.5	-	The History of DFM
Chapter 1.6	-	Managing DFM
Chapter 1.7	-	Evaluating Design Proposals
Section 2 - Economical Use of Raw Materials
Chapter 2.1	-	Introduction
Chapter 2.2	-	Ferrous Metals
Chapter 2.3	-	Nonferrous Metals
Chapter 2.4	-	Nonmetallic Materials
Section 3 - Formed Metal Components
Chapter 3.1	-	Metal Extrusions
Chapter 3.2	-	Metal Stampings
Chapter 3.3	-	Fine-Blanked Parts
Chapter 3.4	-	Four-Slide Parts
Chapter 3.5	-	Springs and Wire Forms
Chapter 3.6	-	Spun-Metal Parts
Chapter 3.7	-	Cold-Headed Parts
Chapter 3.8	-	Impact- or Cold-Extruded Parts
Chapter 3.9	-	Rotary-Swaged Parts
Chapter 3.10	-	Tube and Section Bends
Chapter 3.11	-	Roll-Formed Sections
Chapter 3.12	-	Powder Metallurgy Parts
Chapter 3.13	-	Forgings
Chapter 3.14	-	Electroformed Parts
Chapter 3.15	-	Parts Produced by Specialized Forming Methods
Chapter 3.16	-	Metal Injection-Molded Parts
Section 4 - Machined Components
Chapter 4.1	-	Designing for Machining: General Guidelines
Chapter 4.2	-	Parts Cut to Length
Chapter 4.3	-	Screw-Machine Products
Chapter 4.4	-	Other Turned Parts
Chapter 4.5	-	Machined Round Holes
Chapter 4.6	-	Parts Produced on Milling Machines
Chapter 4.7	-	Parts Produced by Planing, Shaping, and Slotting
Chapter 4.8	-	Screw Threads—Engineering Staff Teledyne Landis Machine
Chapter 4.9	-	Broached Parts
Chapter 4.10	-	Contour-Sawed Parts
Chapter 4.11	-	Flame-Cut Parts
Chapter 4.12	-	Internally Ground Parts
Chapter 4.13	-	Parts Cylindrically Ground on Center-Type Machines
Chapter 4.14	-	Centerless-Ground Parts
Chapter 4.15	-	Flat-Ground Surfaces
Chapter 4.16	-	Honed, Lapped, and Superfinished Parts
Chapter 4.17	-	Roller-Burnished Parts
Chapter 4.18	-	Parts Produced by Electrical-Discharge Machining
Chapter 4.19	-	Electrochemically Machined Parts
Chapter 4.20	-	Chemically Machined Parts
Chapter 4.21	-	Parts Produced by Other Advanced Machining Processes
Chapter 4.22	-	Gears
Chapter 4.23	-	Designing Parts for Economical Deburring
Section 5 - Castings
Chapter 5.1	-	Castings Made in Sand Molds
Chapter 5.2	-	Other Castings
Chapter 5.3	-	Investment Castings
Chapter 5.4	-	Die Castings
Section 6 - Nonmetallic Parts
Chapter 6.1	-	Thermosetting-Plastic Parts
Chapter 6.2	-	Injection-Molded Thermoplastic Parts
Chapter 6.3	-	Structural-Foam-Molded Parts
Chapter 6.4	-	Rotationally Molded Plastic Parts
Chapter 6.5	-	Blow-Molded Plastic Parts
Chapter 6.6	-	Reinforced-Plastic/Composite (RP/C) Parts
Chapter 6.7	-	Plastic Profile Extrusions
Chapter 6.8	-	Thermoformed Plastic Parts
Chapter 6.9	-	Welded Plastic Assemblies
Chapter 6.10	-	Rubber Parts
Chapter 6.11	-	Ceramic and Glass Parts
Chapter 6.12	-	Plastic-Part Decorations
Section 7 - Assemblies
Chapter 7.1	-	Design for Assembly (DFA)
Chapter 7.2	-	Arc Weldments and Other Weldments
Chapter 7.3	-	Resistance Weldments
Chapter 7.4	-	Soldered and Brazed Assemblies
Chapter 7.5	-	Adhesively Bonded Assemblies
Section 8 - Finishes
Chapter 8.1	-	Designing for Cleaning
Chapter 8.2	-	Polished and Plated Surfaces
Chapter 8.3	-	Other Metallic Coatings
Chapter 8.4	-	Designing for Heat Treating
Chapter 8.5	-	Organic Finishes
Chapter 8.6	-	Designing for Marking
Chapter 8.7	-	Shot-Peened Surfaces
Section 9 - Additional Developments
Chapter 9.1	-	DFM for Low-Quantity Production
Chapter 9.2	-	DFM in Electronics
Chapter 9.3	-	DFX
Chapter 9.4	-	Glossary of Terms