Reliability Engineering Books. Managing Risk and Reliability of Process Plants | by Mark Tweeddale | ISBN: 9780750677349. PROCESS RISK AND RELIABILITY MANAGEMENT. MANAGEMENT OF PROCESS SAFETY AND RELIABILITY. HAZARD AND OPERABILITY STUDY (HAZOP)

Managing Risk and Reliability of Process Plants

by Mark Tweeddale
ISBN:9780750677349

Focusing on the how, what, and why of risk management using a consistent and well organized style, this guide will help readers keep up to date with new developments and, if they are new to the job, to learn more about the subject.

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Managing Risk and Reliability of Process Plants







Foreword
OVERVIEW
OBJECTIVES OF RISK MANAGEMENT
OBJECTIVES OF THIS TEXT

Chapter 1 – Introduction
OVERVIEW
BACKGROUND
1.1: THE SITUATION
1.2: HANDLING THE SITUATION
1.3: MANAGEMENT OF THE HAZARDS, OR THE POTENTIAL FOR MISHAP
1.4: WHY BOTHER WITH RISK MANAGEMENT, ANYWAY?
1.5: THE BENEFITS OF RISK MANAGEMENT
1.6: FIELDS OF RISK MANAGEMENT
1.7: SCOPE OF PROCESS RISK AND RELIABILITY MANAGEMENT
1.8: THE RISK SPECTRUM
1.9: STEPS IN RISK MANAGEMENT OF A PROCESS PLANT
1.10: RISK MANAGEMENT WITHOUT NUMBERS
1.11: SOME ILLUSTRATIONS OF THE APPROACH
1.12: DEFINE THE CONTEXT
REFERENCES

Chapter 2 – Hazard Identification
OVERVIEW
2.1: INTRODUCTION
2.2: TYPES OF IMPACT
2.3: TYPICAL TYPES OF INCIDENTS LEADING TO THE IMPACT
2.4: TYPES OF PROCESS PLANT INCIDENTS
2.5: APPROACHES TO SYSTEMATIC IDENTIFICATION OF HAZARDS AND RISKS
REFERENCES

Chapter 3 – Ranking and Short-Listing of Risks
OVERVIEW
3.1: INTRODUCTION
3.2: THE PARETO PRINCIPLE
3.3: TWO CLASSES OF RISKS FOR ATTENTION
3.4: RANKING THE HAZARDS AND THE ASSOCIATED RISK SCENARIOS
3.5: EXAMPLES OF SCORING SYSTEMS FOR USE IN RAPID RANKING
3.6: ESTIMATION OF THE MAGNITUDE OF THE CONSEQUENCES, OR THE FREQUENCY, OF OPERATIONAL LOSSES
3.7: CASE STUDIES
3.8: RISK MANAGEMENT WITHOUT NUMBERS
3.9: IDENTIFYING THE QUESTIONS TO BE ANSWERED IN THE RISK ASSESSMENT
REFERENCES

Chapter 4 – Risk and Reliability Criteria
OVERVIEW
4.1: INTRODUCTION
4.2: THE PROBLEM WITH “ACCEPTABLE RISK”
4.3: SOME EVERYDAY RISKS
4.4: RISKS TO MEMBERS OF THE PUBLIC FROM NEW PLANT
4.5: RISKS TO EMPLOYEES
4.6: ECONOMIC FACTORS IN RISK CRITERIA
4.7: REGULATORY APPROACHES TO SETTING RISK CRITERIA
4.8: THE MEANING AND USES OF “AS LOW AS REASONABLY PRACTICABLE”
4.9: CALCULATING AND DISPLAYING THE RISKS OF POTENTIAL LOSSES
REFERENCES

Chapter 5 – Assessment of the Severity of the Consequences of Hazardous Incidents
OVERVIEW
5.1: INTRODUCTION: CALCULATION VERSUS ESTIMATION
5.2: FIRES
5.3: BLEVES
5.4: VAPOR CLOUD EXPLOSIONS
5.5: OTHER EXPLOSIONS
5.6: TOXIC GAS ESCAPES
5.7: ENVIRONMENTALLY DAMAGING ESCAPES
5.8: ASSESSMENT OF PROBABILITY OF FATALITY USING PROBIT MATHEMATICS
REFERENCES

Chapter 6 – Assessing the Frequency or Likelihood of Potential Hazardous Incidents or Losses
OVERVIEW
6.1: ANALYSIS OF CAUSES OF INCIDENTS USING FAULT TREES
6.2: INTRODUCTION TO RELIABILITY MATHEMATICS
6.3: QUANTIFYING INCIDENT FREQUENCY ON FAULT TREES
6.4: ALTERNATIVE APPROACH TO ASSESSING THE FAILURE FREQUENCY OF A SYSTEM: THE CUTSET APPROACH
6.5: ASSESSING THE PROBABILITIES OF VARIOUS OUTCOMES USING EVENT TREES
6.6: CALCULATION OF RELIABILITY OF UNITS WITH INSTALLED SPARES
6.7: AVAILABILITY AND MODELING THE PRODUCTION CAPABILITY OF A PLANT
6.8: METHODS OF IMPROVING RELIABILITY OF CONTROL AND PROTECTIVE SYSTEMS
6.9: SOURCES OF FAILURE DATA
REFERENCES

Chapter 7 – Quantitative Risk Assessment: Computer Modeling, Uses in Setting Buffer Zones, Strengths and Limitations, Uses and Abuses
OVERVIEW
7.1: MODELING THE RISK
7.2: SEPARATION DISTANCES (OR “BUFFER ZONES”)
7.3: SOME EXPERIENCES WITH QUANTITATIVE RISK ASSESSMENT
7.4: SUMMARY OF THE STRENGTHS AND LIMITATIONS OF QUANTITATIVE RISK ASSESSMENT
7.5: APPLICATIONS OF HAZARD ANALYSIS AND RISK ASSESSMENT
7.6: FAULTS IN THE APPLICATION OF HAZARD ANALYSIS AND RISK ASSESSMENT
7.7: CONCLUSION
REFERENCE

Chapter 8 – A Systematic Approach to Risk Reduction
OVERVIEW
8.1: PRINCIPLES
8.2: TRANSFERRING THE RISK
8.3: REDUCING FIRE RISKS IN PROCESS PLANTS
8.4: STEPS IN DESIGN OF A NEW PLANT TO MAXIMIZE FIRE SAFETY
8.5: CASE STUDY: UPGRADING A FIREFIGHTING WATER SYSTEM
8.6: PRINCIPLES OF FIREFIGHTING
8.7: REDUCING FIRE RISKS IN WAREHOUSE OPERATIONS
8.8: REDUCTION OF RISKS IN TRANSPORT OF HAZARDOUS MATERIALS
8.9: REDUCTION OF BLEVE RISKS
8.10: REDUCTION OF VAPOR CLOUD EXPLOSION RISKS
8.11: REDUCTION OF DUST EXPLOSION RISKS
8.12: REDUCTION OF TOXIC GAS RISKS
8.13: REDUCTION OF ENVIRONMENTAL RISKS
8.14: REDUCTION OF THE RISK OF LOSS OF RELIABILITY
8.15: DESIGN FOR RELIABILITY OF CONTROL AND PROTECTIVE SYSTEMS
8.16: EQUIPMENT DESIGN FOR RELIABILITY AND SAFETY IN THE OIL AND GAS INDUSTRY IN PARTICULAR
REFERENCES

Chapter 9 – Management of Risk and Reliability of New Plants
OVERVIEW
9.1: INTRODUCTION
9.2: SAFETY, RELIABILITY, AND ENVIRONMENTAL SPECIFICATION
9.3: SAFETY, RELIABILITY, AND ENVIRONMENTAL REVIEW
9.4: HAZARD AND OPERABILITY STUDY (HAZOP)
9.5: CONSTRUCTION QUALITY ASSURANCE AND AUDIT
9.6: PRECOMMISSIONING SAFETY INSPECTION
9.7: POST-STARTUP HAZOP STUDIES
9.8: SPECIAL CASES
REFERENCES

Chapter 10 – Management of Risk and Reliability of Existing Plants and Operations
OVERVIEW
10.1: SOME PRINCIPLES FOR GOOD MANAGEMENT OF PROCESS SAFETY AND RELIABILITY
10.2: ONGOING MONITORING AND AUDITING OF PROCESS SAFETY AND RELIABILITY
10.3: SOME APPROACHES TO ASSURANCE OF EFFECTIVE PROCESS RISK MANAGEMENT
10.4: DESIGN OF A PROGRAM FOR ROUTINE MONITORING OF PROCESS RISK AND RELIABILITY
10.5: AUDITING
10.6: CRITICALLY IMPORTANT PROCEDURES
10.7: LEARNING FROM ACCIDENTS AND “NEAR MISSES”
REFERENCES

Chapter 11 – Introduction to “Software” or the “Human Factor”: Including Safety Culture, Safety Climate, and Human Error
OVERVIEW
11.1: COMPONENTS OF “SOFTWARE”
11.2: MEASURING THE STANDARD OF SOFTWARE
11.3: EFFECT OF SOFTWARE STANDARDS ON QUANTITATIVE RISK ASSESSMENTS
11.4: “SAFETY CULTURE” AND “SAFETY CLIMATE”
11.5: SENIOR MANAGEMENT ROLE IN SAFETY CLIMATE AND CULTURE
11.6: MEASURING THE CLIMATE AND THE CULTURE
11.7: HUMAN ERROR
REFERENCES

Chapter 12 – Role of the Risk and Reliability Manager
12.1: ELEMENTS OF MANAGEMENT
12.2: AUTHORITY AND RESPONSIBILITY FOR PERFORMANCE
12.3: SOME MANAGEMENT SITUATIONS AND TACTICS
12.4: LINES OF INQUIRY FOR A RISK AND RELIABILITY MANAGER
12.5: DEALING WITH THE PUBLIC
12.6: THE PRECAUTIONARY PRINCIPLE
REFERENCES

Chapter 13 – Lessons from Incidents
OVERVIEW
13.1: THE VAPOR CLOUD EXPLOSION AT FLIXBOROUGH, UK, 1 JUNE 1974
13.2: THE REACTOR RELEASE AT SEVESO, ITALY, 10 JULY 1976
13.3: TOXIC GAS ESCAPE AT BHOPAL, INDIA, 3 DECEMBER 1984
13.4: EXPLOSION AND FIRE AT PHILLIPS 66 PLANT, PASADENA, TEXAS, 23 OCTOBER 1989
13.5: CONTAMINATION OF THE RHINE BY A WAREHOUSE FIRE, SWITZERLAND
13.6: EXPLOSION OF A PRINTING INK TANK
13.7: EXPLOSION OF A “SLOPS OIL” TANK
13.8: REPEATED EXPLOSION OF A VARNISH KETTLE
13.9: EXPLOSION OF A “FUEL OIL” TANK
13.10: FIRE ON THE PIPER ALPHA OFFSHORE OIL AND GAS PLATFORM
13.11: BLEVE AT AN LPG RAIL TANKER UNLOADING BAY
13.12: VESSEL RUPTURE AND FIRE AT A GAS PROCESSING PLANT
REFERENCES

Chapter 14 – Case Studies and Worked Examples
OVERVIEW
14.1: CASE STUDY: LPG FACILITY RISK
14.2: CASE STUDY: SITING OF A HYDROCARBON PROCESSING PLANT
14.3: CASE STUDY: RISK ANALYSIS OF PROPOSED LPG STORAGE AND PROCESSING PLANT
14.4: CASE STUDY: SITING OF AN LPG TANKER LOADING BAY CONTROL ROOM
14.5: CASE STUDY: RESITING OF TOXIC GAS PLANT
14.6: CASE STUDY: REVIEW OF OIL REFINERY
14.7: CASE STUDY: REVIEW OF GAS/LIQUID SEPARATION PLANT
14.8: CASE STUDY: FAULTY APPROACH TO RISK-BASED INSPECTION
14.9: CASE STUDY: A LEGAL OBSTACLE TO AN AUDITOR
14.10: WORKED EXAMPLE: HEAT RADIATION RISK
14.11: WORKED EXAMPLE: VAPOR CLOUD RISK
14.12: WORKED EXAMPLE: TOXIC GAS RISK
14.13: WORKED EXAMPLE: SEPARATION DISTANCE ESTIMATION (A)
14.14: WORKED EXAMPLE: SEPARATION DISTANCE ESTIMATION (B)
14.15: WORKED EXAMPLE: FAULT TREE ANALYSIS AND CUTSET ANALYSIS

Appendix A – Conducting a Hazop Study
1. OBJECTIVES
2. ESSENTIAL FEATURES OF A HAZOP STUDY
3. TIMING IN A PROJECT
4. SELECTING THE TEAM
5. ROOM LAYOUT AND EQUIPMENT NEEDED
6. CONDUCT OF THE STUDY
7. SELECTION OF GUIDEWORDS
8. DURATION OF STUDY
9. STUDY RECORDS OR MINUTES
10. ROLE OF THE CHAIRMAN
EXAMPLES OF APPLICATION OF HAZOP



Appendix B – Failure Mode and Effect Analysis [FMEA] and Failure Mode and Effect Criticality Analysis [FMECA]
1. INTRODUCTION
2. FAILURE MODE AND EFFECTS ANALYSIS (FMEA)
3. FAILURE MODE AND EFFECTS CRITICALITY ANALYSIS (FMECA)

Appendix C – Application of Rapid Ranking to Improve the Reliability of Supply to the Market
BACKGROUND
METHOD
OPTIONS FOR ACTION
OUTCOME

Appendix D – An Illustrative Audit Checklist for Process Safety and Reliability [Structured Around Hawksley's Six Principles]
1. INTRODUCTION
2. SUMMARY OF INHERENT HAZARDS
3. MAGNITUDE OF POTENTIAL ACCIDENT, LOSS, ENVIRONMENTAL DAMAGE
4. SOFTWARE, PART A
5. FACILITIES AND EQUIPMENT
6. SOFTWARE, PART B
7. SOFTWARE, PART C
8. EMERGENCY RESPONSE CAPABILITY
9. SAFETY PROMOTION AND ATTITUDE BUILDING



Appendix E – Brief Outline of Process Safety Legislation in the United States
1. INTRODUCTION
2. OSHA
3. ERA

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  • Statistical and Adaptive Signal Processing: Spectral Estimation, Signal Modeling, Adaptive Filtering and Array Processing | by Dimitris G. Manolakis, Vinay K. Ingle and Stephen M. Kogon | ISBN: 9781580536103. Discrete-Time Signal Processing. Optimum Linear Filters
  • Extrusion: The Definitive Processing Guide and Handbook | by Harold F. Giles, Jr., John R. Wagner, Jr. and Eldridge M. Mount, III | ISBN: 9780815514732. Thermoplastics Processing. Twin Screw Extrusion Process. Polymeric Materials. Coextrusion Applications
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  • Finance: Financial Markets, Business Finance, and Asset Management | by Frank J. Fabozzi and Pamela Peterson Drake | 2009 | ISBN: 9780470407356. Financial Management Books. Investment Management Books. Financial Ratio Analysis. Financial Strategy. Financial Planning.
  • The Business Plan Workbook: The Definitive Guide to Researching, Writing Up and Presenting a Winning Plan, 6th Edition | by Colin Barrow, Paul Barrow and Robert Brown | ISBN: 9780749452315. Plan for Market Research. Developing Competitive Business Strategy
  • Fundamentals of Momentum, Heat, and Mass Transfer, Fourth Edition | by James R. Welty et al. | ISBN: 9780471381495. Radiation Heat Transfer. Turbulence on Momentum Transfer. Convective Heat Transfer. HEAT EXCHANGER ANALYSIS AND DESIGN
  • Fundamentals of Optical Waveguides, Second Edition | by Katsunari Okamoto | ISBN: 9780125250962. Optical Engineering Books. Communications Engineering. Optical Fibers. WAVEGUIDE FABRICATION. OPTICAL PULSE COMPRESSION
  • Aligning Human Resources and Business Strategy | by Linda Holbeche | ISBN: 9780750653626. HR Books. Strategic HRM. Holistic HR Frameworks. Strategic Recruitment. Strategies for Developing People. High Performance HR Work Practices.
  • Ultimate Basic Business Skills: Training an Effective Workforce | by Christee Gabour Atwood | 2009 | ISBN: 9781562865894. Business Writing Skills. Business Social Skills. Business Communication Skills. Customer Service Skills. Interpersonal Skills. Decision Making and Problem Solving.
  • Handbook of International Human Resource Management: Integrating People, Process, and Context | by Paul R. Sparrow (ed) | 2009 | ISBN: 9781405167406. Human Resources Books.
  • Wiley CPA Examination Review,: Problems and Solutions 2009-2010, 36th Edition, Volume 2 | by Patrick R. Delaney and O. Ray Whittington | 2009 | ISBN: 9780470453377. Financial Accounting Books. Auditing and Attestation Problems and Solutions
  • Handbook of Coastal Engineering | by John B. Herbich (ed) | ISBN: 9780071344029. Coastal Engineering Books. Coastal Protection Methods. Shoreline Protection Methods. HARBOR CHANNEL DESIGN. Dredging Operations and Environmental Research (DOER) Program.

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  • The Flaw of Averages: Why We Underestimate Risk In The Face Of Uncertainty | by Sam L. Savage | 2009 | ISBN: 9780471381976. Being Reborn as a Management Scientist. Five Basic Mindles For Uncertainty. How to Profit from Uncertainty. Seven Deadly Sins of Averaging. The Flaw of Extremes.
  • The Financial Management of Hospitals and Healthcare Organizations, Fourth Edition | by Michael Nowicki | ISBN: 9781567932775. Medicare and Medicaid. How to Set Charges in Healthcare. How to Manage Accounts Receivable. Materials and Inventory Management. Financial Analysis and Management Reporting
  • Understanding Healthcare Financial Management, Fifth Edition | by Louis C. Gapenski and George H. Pink | ISBN: 9781567932645. Portfolio Risk of Business Investments. Debt Financing. Equity Financing. Lease Financing. Capital Budgeting Techniques. Financial Condition Analysis and Forecasting
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  • Elements of Continuum Mechanics and Thermodynamics | by Joanne L. Wegner and James B. Haddow | 2009 | ISBN: 9780521866323. Cartesian Tensor Analysis. Finite Deformation Thermoelasticity. Ideal Rubber-Like Materials. Incompressible Hyperelastic Solid. Newtonian Viscous Fluid
  • Introduction to Business Architecture | by Chris Reynolds | 2010 | ISBN: 9781435454224. Architecture for Information Technology Systems. Business Architecture Model. Product-Driven Business Structure. Service-Driven Business Structure. Price-Driven Business Structure. Reengineering for Efficiency.
  • Industrial Control Technology: A Handbook for Engineers and Researchers | by Peng Zhang | ISBN: 9780815515715. Sensors and Actuators for Industrial Control. Industrial Control System Interface Devices. Industrial Intelligent Controllers. Distributed Industrial Control System.
  • Understanding Healthcare Financial Management, Fifth Edition | by Louis C. Gapenski and George H. Pink | ISBN: 9781567932645. Portfolio Risk of Business Investments. Debt Financing. Equity Financing. Lease Financing. Capital Budgeting Techniques. Financial Condition Analysis and Forecasting
  • Socioeconomic and Legal Implications of Electronic Intrusion | by Dionysios Politis, Phaedon-John Kozyris and Ioannis Iglezakis (eds) | 2009 | ISBN: 9781605662046. IT Research. Computer Research. Digital Forensics to Counter Cybercrime. Light Weight Intrusion Detection Systems
  • ExamWise Volume 1 CFA 2009 Level I Certification: Concept Check Q & A Workbook with Preliminary Reading Assignments for Chartered Financial Analyst | by Jane Vessey | 2009 | ISBN: 9781590959374. Corporate Finance. Equity Investments Guide. Financial Reporting and Analysis.
  • Accounts Receivable Management Best Practices | by John G. Salek | ISBN: 9780471716549. Finance Books. Receivables Asset Management. CONTRACT ADMINISTRATION. PRICING ADMINISTRATION. CREDIT CONTROLS. ORDER PROCESSING. PAYMENT PROCESSING. INVOICING. FINANCING OF THE RECEIVABLES ASSET
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  • Utilizing Information Technology Systems Across Disciplines: Advancements in the Application of Computer Science | by Evon M. O. Abu-Taieh, Asim A. El-Sheikh and Jeihan Abu-Tayeh | 2009 | ISBN: 9781605666167. Information Technology Research. Information Resources Management
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  • Wiley CPA Examination Review,: Problems and Solutions 2009-2010, 36th Edition, Volume 2 | by Patrick R. Delaney and O. Ray Whittington | 2009 | ISBN: 9780470453377. Financial Accounting Books. Auditing and Attestation Problems and Solutions
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• This Month's Popular Posts

  • Different Types of Risk. Operational Risk. Strategic Business Risk. Reputational Risk.
  • 5 Legal Elements of Fraud. How Fraud investigators look for evidence of intent to defraud.
  • BUSINESS MODEL OF THE FIRM. Four types of business model change strategies. Nine basic business model building blocks.
  • ERP Books. SAP MM Questions and Answers | by Kogent Learning Solutions, Inc. | 2010 | ISBN: 9780763781446. SAP Materials Management. Materials Requirement Planning. mySAP ERP Applications. Inventory Management. Procurement and Purchasing Management.
  • Common Types of Operational Risk. Internal fraud.External fraud.Legal and liability losses.Noncompliance with regulations.System failures.Inappropriate business practice.
  • Five Characteristics of Good Training. Improve Workplace Performance with Business Goals Alignment.
  • Understand CHIEF OPERATIONS OFFICER's Key ROLES AND RESPONSIBILITIES
  • E-Banking Management: Issues, Solutions, and Strategies | by Mahmood Shah and Steve Clarke (eds) | 2009 | ISBN: 9781605662527. E-Banking Technologies. E-Banking Project Management. Delivery of Retail Banking Services. TOOLS FOR MANAGING E-BANKING
  • Enterprise Resource Planning Books. SAP SD Questions and Answers | by Kogent Learning Solutions, Inc. | 2010 | ISBN: 9780763781989. Sales and Distribution (SD) Module in an ERP System
  • Questionnaire Design: How to Plan, Structure and Write Survey Material for Effective Market Research, Second Edition | by Ian Brace | ISBN: 9780749450281. E-Marketing Research Books. Online Survey Design. RECRUITMENT Survey QUESTIONNAIRES. CUSTOMER SATISFACTION RESEARCH
  • Project Scheduling and Cost Control: Planning, Monitoring and Controlling the Baseline | by James C. Taylor | ISBN: 9781932159110. Project Managemet Books. Project Tools and Templates. TECHNIQUES FOR COMPRESSING THE SCHEDULE AND LEVELING RESOURCES. PROJECT RESOURCE PLANNING
  • 8 Sales Forecasting Techniques.Marketing models.Statistical demand analysis.Subjective methods of forecasting.Derived demand.Smoothing.Decomposition analysis.
  • Fundamentals of Momentum, Heat, and Mass Transfer, Fourth Edition | by James R. Welty et al. | ISBN: 9780471381495. Radiation Heat Transfer. Turbulence on Momentum Transfer. Convective Heat Transfer. HEAT EXCHANGER ANALYSIS AND DESIGN
  • Computer and Information Security Handbook | by John R. Vacca (ed) | 2009 | ISBN: 9780123743541. System and Network Security. TEN STEPS TO BUILDING A SECURE ORGANIZATION. Unix and Linux Security. Internet Security. Information Technology Security Management. Security Management Systems. Computer Forensics
  • Materials Selection in Mechanical Design, Third Edition | by Michael F. Ashby | ISBN: 9780750661683. Materials Science Books. Engineering Materials. Material Property Charts. Designing Hybrid Materials
  • Strategic Information Management: Challenges and Strategies in Managing Information Systems, Third Edition | by Robert D. Galliers and Dorothy E. Leidner (eds) | ISBN: 9780750656191. Strategic Information Systems. Information Systems Planning Process. Information Systems–Business Strategy Alignment
  • Aligning Human Resources and Business Strategy | by Linda Holbeche | ISBN: 9780750653626. HR Books. Strategic HRM. Holistic HR Frameworks. Strategic Recruitment. Strategies for Developing People. High Performance HR Work Practices.
  • Quality Management Essentials. Key Concepts, Pros and Cons of Total Quality Management (TQM)
  • Strategic Human Resource Management: A Guide to Action, Fourth Edition | by Michael Armstrong | ISBN: 9780749453756. Organization Development Strategy. Corporate Social Responsibility Strategy. Employee Engagement Strategy. Human Capital Management Strategy. Learning and Development Strategy
  • Naval Engineering Books. Marine Engineering | by Roy L. Harrington (ed) | ISBN: 9780939773107. Marine Engineering Books. Naval Architecture and Marine Engineering. Ship Design Process. Ship Propulsion System. Marine Steam Generators. Diesel and Gas Turbine Engines.